Tennant BR-1600-NDC parts list and diagrams
Find any part on the BR-1600-NDC by tapping it on Tennant's drawings. Every line from the parts manual is here, crossed to Tennant's current part numbers, with our price and stock link. The same manual covers the 230V BR-1600 and the Canadian BR-1200, so pick your machine first.
Complete list: every line of the parts list in Tennant BR-1200-NDC / BR-1600-NDC Parts Manual 9007346 Rev. 02 (08-2018), 126 printed part lines, with the parts numbered on its drawings. Checked .
New to your BR-1600-NDC? Start here → Manuals (free sign-in) →
- Pad speed
- 1,600 rpm (BR-1200-NDC: 1,200 rpm)
- Pad diameter
- 20 in (510 mm)
- Drive motor
- 120V, 1.5 hp, 15 A, 60 Hz
- Power cord
- 75 ft (23 m)
Maintenance and wear parts for the BR-1600-NDC
Tennant's recommended maintenance parts for the BR-1600-NDC. Keep these on the shelf.
Grip, Handle, Rnd
$4.10/EAGrip, Latch, Hdl, 1.62 X 1.25 X 1 Blk
$5.10/EACord, 14ga /3, 54.0l Blk [Sjt/Sjto]
$28.90/EAStrainrelief, Bshg [Sr7l-2]
$4.10/EAKnob, Button, Lock Release, Alm
$11.80/EAStrainrelief, Cord, Ele, Pm08, Blk Nyl (120V)
$13.80/EAStrainrelief, Cord, Ele, Pm08, Blk Nyl (230V)
$10.20/EACord, Power, 14/3, 75ft Yel W/ Grip[Sto] (120V)
$184.20/EACord, Power, 1.5mm2/3 Blk [23meter Euro] (230V)
$144.73/EAWheel, 04.0d 1.50w 0.50b, Gray
$38.80/EAWheel, 05.0d 1.50w 0.50b, Gray
$46.70/EADriver, Pad, 20.0d, Flex
$323.30/EA
Source: Tennant BR-1200-NDC / BR-1600-NDC Parts Manual 9007346 Rev. 02 (08-2018), page 7. SES ref PF-TFJ2-L333
Your machine
How to tell which you have
- BR-1600 · 120V: model number 9007347, US / international.
- BR-1600 · 230V: model number 9007348.
- BR-1200 · 120V: model number 9007328, Canada, CSA.
- If you are not sure, pick Not sure and every line stays on the list.
How to read this list
Our part numbers are Tennant's current part number with TN in front. Where Tennant has replaced the number printed in the manual, the line says Replaces Tennant and the printed number. The Item column matches the numbers on the drawing, and tapping a number on the drawing highlights the line. Blue part numbers open the part page. Lines marked Call to confirm part are not listed online yet; call 800-440-6723 and we will source them. Prices were current on ; your cart always shows the current price. Have your machine serial number ready when you call.
Tennant BR-1600-NDC recommended maintenance parts
Recommended maintenance parts from Tennant's parts list. Manual page 7.
| Item | Part number | Qty | Description and notes | Price |
|---|---|---|---|---|
| – | TN4032833Replaces Tennant 1066506 | 2 | Grip, Handle, Rnd | $4.10/EA |
| – | TN4042744Replaces Tennant 200821 | 1 | Grip, Latch, Hdl, 1.62 X 1.25 X 1 Blk | $5.10/EA |
| – | TN4043276Replaces Tennant 130204 | 1 | Cord, 14ga /3, 54.0l Blk [Sjt/Sjto] | $28.90/EA |
| – | TN4030591Replaces Tennant 130141 | 1 | Strainrelief, Bshg [Sr7l-2] | $4.10/EA |
| – | TN4038593Replaces Tennant 230855 | 1 | Knob, Button, Lock Release, Alm | $11.80/EA |
| – | TN4027900Replaces Tennant 602849 | 1 | Strainrelief, Cord, Ele, Pm08, Blk Nyl (120V)Fits BR-1600 · 120V, BR-1200 · 120V. | $13.80/EA |
| – | TN4030600Replaces Tennant 130167 | 1 | Strainrelief, Cord, Ele, Pm08, Blk Nyl (230V)Fits BR-1600 · 230V. | $10.20/EA |
| – | TN4022797Replaces Tennant 610974 | 1 | Cord, Power, 14/3, 75ft Yel W/ Grip[Sto] (120V)Fits BR-1600 · 120V, BR-1200 · 120V. | $184.20/EA |
| – | TN4027403Replaces Tennant 600396 | 1 | Cord, Power, 1.5mm2/3 Blk [23meter Euro] (230V)Fits BR-1600 · 230V. | $144.73/EA |
| – | TN4031742Replaces Tennant 103066 | 2 | Wheel, 04.0d 1.50w 0.50b, Gray | $38.80/EA |
| – | TN4031743Replaces Tennant 103067 | 2 | Wheel, 05.0d 1.50w 0.50b, Gray | $46.70/EA |
| – | TN4045043Replaces Tennant 1033499 | 1 | Driver, Pad, 20.0d, FlexComplete assembly. | $323.30/EA |
| – | TN4024430Replaces Tennant 603538 | 1 | Lock, Cntr, GrayPart of Driver, Pad, 20.0d, Flex (1033499). | $39.70/EA |
| – | TN4034144Replaces Tennant 32505 | 1 | Washer, Flat, 92b 156d 2.6l, Pad DriverPart of Driver, Pad, 20.0d, Flex (1033499). | $13.00/EA |
| – | TN4022868Replaces Tennant 611695 | 1 | Pulley, Pad Driver, Mold, 2 Brg | $111.40/EA |
| – | TN4035086Replaces Tennant 240075 | 1 | Pulley, Drive, 3.25d, Belt,V[1200rpm Hs]Fits BR-1200 · 120V. | $69.89/EA |
| – | TN4035087Replaces Tennant 240076 | 1 | Pulley, Drive, 4.00d, Belt,V[1600rpm Hs]Fits BR-1600 · 120V, BR-1600 · 230V. | $48.10/EA |
| – | TN4035089Replaces Tennant 240078 | 1 | Belt (1200rpm)Fits BR-1200 · 120V. | $36.00/EA |
| – | TN4035090Replaces Tennant 240079 | 1 | Belt, Drive (1600rpm)Fits BR-1600 · 120V, BR-1600 · 230V. | $35.40/EA |
Tennant BR-1600-NDC handle group parts
The parts Tennant numbers on its handle group drawing. Manual pages 8, list 9.
Tap a part number to see that part.

| Item | Part number | Qty | Description and notes | Price |
|---|---|---|---|---|
| 1 | TN4032833Replaces Tennant 1066506 | 2 | Grip, Handle, Rnd | $4.10/EA |
| 2 | TN4025140Replaces Tennant 605094 | 2 | Collar, Handle | $6.20/EA |
| 3 | TN4044140Replaces Tennant 140859 | 2 | Screw, Set, .25-20 X 0.25, Soc | $3.40/EA |
| 4 | TN4036063Replaces Tennant 28990 | 2 | Nut, Hex, Lock, #08-32, Nl, Ss | $3.20/EA |
| 5 | TN4027433Replaces Tennant 600987 | 1 | Spring, Extn, 0.25od 0.03wir 01.3l, Mw | $5.20/EA |
| 6 | TN4027435Replaces Tennant 6010.16 | 1 | Screw, Pan, 08-32 X 1.00 | $3.40/EA |
| 7 | TN4038941Replaces Tennant 100355 | 1 | Sleeve, Locking, Grip, Handle | $24.50/EA |
| 8 | TN4035394Replaces Tennant 24672 | 1 | Screw, Hex, .25-20 X 0.75, Ss | $3.20/EA |
| 9 | TN4038591Replaces Tennant 230853 | 1 | Tube, 0.76id 0.88od 15.0l, Stl | $27.00/EA |
| 10 | TN4045018Replaces Tennant 1033078 | 1 | Handle, Rm-Cphg, Afmkt [B-1600] | $299.70/EA |
| 11 | TN4034594Replaces Tennant 1060464 | 1 | Label, Logo, Cmdty, Dual, Large | $7.37/EA |
| 11 | TN4034592Replaces Tennant 1060462 | 1 | Label, Logo, Cmdty, Tco, Large | $27.47/EA |
| 12 | TN4044980Replaces Tennant 1075162 | 1 | Handle, LatchSerial 10853053 and later. | $57.10/EA |
| 12 | TN4022829Replaces Tennant 611141 | 1 | Handle, LatchSerial up to 10853052. | Call to confirm part: 800-440-6723Call 800-440-6723 |
| 13 | TN4042744Replaces Tennant 200821 | 1 | Grip, Latch, Hdl, 1.62 X 1.25 X 1 Blk | $5.10/EA |
| 14 | TN4038596Replaces Tennant 230859 | 1 | Channel, .05, 1.4w 0.3 23.4l, H&S | $39.90/EA |
| 15 | TN4044141Replaces Tennant 140864 | 5 | Screw, Trs, .25-20 X 0.75, Phl, Ss, Nl | $4.00/EA |
| 16 | TN4043867Replaces Tennant 140402 | 1 | Spring, Extn, 0.375od 0.045wir 01.8l, Mw | $5.20/EA |
| 17 | TN4044149Replaces Tennant 140881 | 1 | Screw, Trs, .25-20 X 1.00, Pl | $3.40/EA |
| 18 | TN4044086Replaces Tennant 140524 | 1 | Nut, Hex, Lock, .25-20, Kep | $3.30/EA |
| 19 | TN4027697Replaces Tennant 602750 | 1 | Hook, Cord [Fr/ C Record] | $29.60/EA |
| 20 | TN4044101Replaces Tennant 140604 | 1 | Pin, Grvd, 0.25d 0.75l, Pl [Type G]Serial up to 10853052. | $4.00/EA |
| 21 | TN4043807Replaces Tennant 140147 | 4 | Sleeve, P/M, 0.25b 0.44d 0.2l, Pl | $4.10/EA |
| 22 | TN4043806Replaces Tennant 140146 | 2 | Sleeve, P/M, 0.25b 0.50d 0.2l, Pl | $5.70/EA |
| 23 | TN4038590Replaces Tennant 230852 | 3 | Plate, Backing | $19.50/EA |
| 24 | TN4043276Replaces Tennant 130204 | 1 | Cord, 14ga /3, 54.0l Blk [Sjt/Sjto] | $28.90/EA |
| 25 | TN4030591Replaces Tennant 130141 | 1 | Strainrelief, Bshg [Sr7l-2] | $4.10/EA |
| 26 | TN4044072Replaces Tennant 140437 | 2 | Spring, Extn, 0.62od 0.07wir 06.0 [Lss] | $9.70/EA |
| 27 | TN4044141Replaces Tennant 140864 | 1 | Screw, Trs, .25-20 X 0.75, Phl, Ss, Nl | $4.00/EA |
| 28 | TN4038575Replaces Tennant 230773 | 1 | Bracket, Spring | $19.50/EA |
| 29 | TN4044086Replaces Tennant 140524 | 1 | Nut, Hex, Lock, .25-20, Kep | $3.30/EA |
Tennant BR-1600-NDC handle group (continued) parts
The parts Tennant numbers on its handle group (continued) drawing. Manual pages 10, list 11.
Tap a part number to see that part.

| Item | Part number | Qty | Description and notes | Price |
|---|---|---|---|---|
| 1 | TN4038593Replaces Tennant 230855 | 1 | Knob, Button, Lock Release, Alm | $11.80/EA |
| 2 | TN4043866Replaces Tennant 140401 | 1 | Spring, Cmpr, Lock Button | $4.10/EA |
| 3 | TN4038595Replaces Tennant 230857 | 1 | Lock, Soc | $15.80/EA |
| 4 | TN4038594Replaces Tennant 230856 | 1 | Pin, Lock, Release | $7.60/EA |
| 5 | TN4044126Replaces Tennant 140823 | 2 | Screw, Trs, Phl, 10-24 X 0.62, Ss | $3.40/EA |
| 6 | TN4044160Replaces Tennant 140900 | 2 | Screw, Trs, Phl, 10-24 X 0.75, Ss | $3.40/EA |
| 7 | TN4043853Replaces Tennant 140328 | 1 | Clamp, Cable, Nyl, 0.38d, Blk | $3.60/EA |
| 8 | TN4044084Replaces Tennant 140519 | 8 | Nut, Hex, Lock, #10-24, Kep, Ss | $3.40/EA |
| 9 | TN4044090Replaces Tennant 140539 | 2 | Nut, Hex, Lock, #06-32, Kep, Ss | $3.30/EA |
| 10 | TN4037299Replaces Tennant 1013132 | 1 | Switch, Lever, Snap Actn (120V)Fits BR-1600 · 120V, BR-1200 · 120V. | $14.80/EA |
| 10 | TN4037299Replaces Tennant 1013132 | 2 | Switch, Lever, Snap Actn (230V)Fits BR-1600 · 230V. | $14.80/EA |
| 11 | TN4020011Replaces Tennant 9001922 | 1 | Plate, Handle, Rear W/ LabelComplete assembly. | $74.00/EA |
| 12 | TN4193917Replaces Tennant 1026385 | 1 | Label, Warning 4x4 Na [Ac Floormachines]Part of Plate, Handle, Rear W/ Label (9001922). | $9.80/EA |
| 11 | TN4012197Replaces Tennant 9007738 | 1 | Plate, Handle, Rear, Afmkt [Fm-43-Ss]Complete assembly. | $146.15/EA |
| 12 | TN4040048Replaces Tennant 1048797 | 1 | Label, Warning 4x4 [Ac Flrmach En,Es,Ch] (China)Part of Plate, Handle, Rear, Afmkt [Fm-43-Ss] (9007738). | $107.67/EA |
| 13 | TN4043814Replaces Tennant 140197 | 2 | Screw, Trs, Phl, 10-24 X 0.38, Sems, Ss | $4.00/EA |
| 14 | TN4044131Replaces Tennant 140829 | 2 | Screw, Pan, Phl, 06-32 X 1.00, Ss (120V)Fits BR-1600 · 120V, BR-1200 · 120V. | $3.40/EA |
| 14 | TN4044132Replaces Tennant 140830 | 2 | Screw, Pan, Phl, 06-32 X 1.62, Pl (230V)Fits BR-1600 · 230V. | $2.50/EA |
| 15 | TN4043663Replaces Tennant 140032 | 1 | Washer, Flat, 06, Ss | $3.30/EA |
| 16 | TN4038592Replaces Tennant 230854 | 1 | Bracket, Switch | $24.50/EA |
| 17 | TN4025158Replaces Tennant 605201 | 1 | Circuitbreaker, 17.0a (120V)Fits BR-1600 · 120V, BR-1200 · 120V. | $46.16/EA |
| 17 | TN4043361Replaces Tennant 130752 | 1 | Circuitbreaker, 20.0a (230V)Fits BR-1600 · 230V. | $110.29/EA |
| 18 | TN4027900Replaces Tennant 602849 | 1 | Strainrelief, Cord, Ele, Pm08, Blk Nyl (120V)Fits BR-1600 · 120V, BR-1200 · 120V. | $13.80/EA |
| 18 | TN4030600Replaces Tennant 130167 | 1 | Strainrelief, Cord, Ele, Pm08, Blk Nyl (230V)Fits BR-1600 · 230V. | $10.20/EA |
| 19 | TN4022797Replaces Tennant 610974 | 1 | Cord, Power, 14/3, 75ft Yel W/ Grip[Sto] (120V)Fits BR-1600 · 120V, BR-1200 · 120V. | $184.20/EA |
| 19 | TN4027403Replaces Tennant 600396 | 1 | Cord, Power, 1.5mm2/3 Blk [23meter Euro] (230V)Fits BR-1600 · 230V. | $144.73/EA |
| 20 | TN4043267Replaces Tennant 130176 | 1 | Clip, Cord, Strainrelief [Belt] | $10.50/EA |
Tennant BR-1600-NDC base group parts
The parts Tennant numbers on its base group drawing. Manual pages 12, list 13.
Tap a part number to see that part.

| Item | Part number | Qty | Description and notes | Price |
|---|---|---|---|---|
| 1 | TN4036713Replaces Tennant 1058286 | 1 | Motor, 115v, 1.5 Hp, 3200 Rpm (120V)Complete assembly. Fits BR-1600 · 120V, BR-1200 · 120V. | $1,420.90/EA |
| – | TN4039744Replaces Tennant 22117 | 4 | Brush, Carbon [1pick=1pc]Part of Motor, 115v, 1.5 Hp, 3200 Rpm (120V) (1058286). Fits BR-1600 · 120V, BR-1200 · 120V. | $25.30/EA |
| 2 | TN4042254Replaces Tennant 190753 | 1 | Rectifier, 60a/600vPart of Motor, 115v, 1.5 Hp, 3200 Rpm (120V) (1058286). Fits BR-1600 · 120V, BR-1200 · 120V. | $143.50/EA |
| 1 | TN4022560Replaces Tennant 609444 | 1 | Motor, Ele, 230vac 3200rpm 50hz (230V)Complete assembly. Fits BR-1600 · 230V. | $1,003.64/EA |
| – | TN4042233Replaces Tennant 190311 | 4 | Brush, Carbon [1pick=1pc]Part of Motor, Ele, 230vac 3200rpm 50hz (230V) (609444). Fits BR-1600 · 230V. | $48.05/EA |
| 2 | TN4042234Replaces Tennant 190312 | 1 | RectifierPart of Motor, Ele, 230vac 3200rpm 50hz (230V) (609444). Fits BR-1600 · 230V. | $213.70/EA |
| 3 | TN4044110Replaces Tennant 140628 | 1 | Key, Sq, 0.19 X 0.19, 1.00l | $36.30/EA |
| 4 | TN4044093Replaces Tennant 140546 | 1 | Nut, Hex, Lock, .31-18, Nl, Ss | $4.04/EA |
| 5 | TN4043826Replaces Tennant 140221 | 1 | Screw, Hex, .31-18 X 1.25, Ss | $4.00/EA |
| 6 | TN4038509Replaces Tennant 230447 | 1 | Spacer, P/M, 0.76b 1.00d 0.35l, Stl | $3.94/EA |
| 7 | TN4038723Replaces Tennant 230918 | 1 | Latch, Plt Handle | $175.10/EA |
| 8 | TN4038574Replaces Tennant 230772 | 1 | Pin, Spring | $3.60/EA |
| 9 | TN4043872Replaces Tennant 140421 | 2 | Ring, Retaining, .50id | $3.33/EA |
| 10 | TN4012192Replaces Tennant 9007685 | 1 | Base, 20.0, Hi Spd, Rm-Blk, Afmkt | $518.60/EA |
| 11 | TN4044127Replaces Tennant 140824 | 2 | Screw, Trs, .25-20 X 0.62, Phl, Ss | $4.00/EA |
| 12 | TN4043629Replaces Tennant 140003 | 2 | Washer, Flat, 0.25b 1.00d , Ss, Fendr | $3.20/EA |
| 13 | TN4027668Replaces Tennant 602544 | 1 | Bumper, Head, .47 X 1.8 X 47.8, Pvc | $59.70/EA |
| 14 | TN4221594Replaces Tennant 608910 | 1 | Axle, .5d X 12.92l [See Notes] | $15.80/EA |
| 15 | TN4043808Replaces Tennant 140148 | 2 | Sleeve, P/M, 0.50b 0.63d 1.4l, Pl | $4.10/EA |
| 16 | TN4017356Replaces Tennant 4252 | 4 | Washer, Flat, .50 Compression, Zn | $4.10/EA |
| 17 | TN4033405Replaces Tennant 3148.816 | 4 | Washer, Flat, 0.52b 0.88d .06, Stl, Pl | $3.50/EA |
| 18 | TN4031742Replaces Tennant 103066 | 2 | Wheel, 04.0d 1.50w 0.50b, Gray | $38.80/EA |
| 19 | TN4031408Replaces Tennant 103019 | 4 | Nut, Retainer, 0.50d 0.29l, Ss | $4.90/EA |
| 20 | TN4031743Replaces Tennant 103067 | 2 | Wheel, 05.0d 1.50w 0.50b, Gray | $46.70/EA |
| 21 | TN4022382Replaces Tennant 608913 | 1 | Axle, .5d X 15.73l [See Notes] | $16.90/EA |
| 22 | TN4192617Replaces Tennant 1033088 | 1 | Cover, Motor, Rm-Cphg, Trimmed | Call to confirm part: 800-440-6723Call 800-440-6723 |
| 23 | TN4043649Replaces Tennant 140027 | 2 | Washer, Flat, 0.35b 0.75d .04, Ss | $3.20/EA |
| 24 | TN4043628Replaces Tennant 140000 | 4 | Washer, Flat, 0.28b 0.62d .04, Ss | $3.80/EA |
| 25 | TN4043644Replaces Tennant 140016 | 4 | Washer, Lock, Split, 0.25, Ss | $3.30/EA |
| 26 | TN4034138Replaces Tennant 32492 | 9 | Washer, Flat, 0.38, Std | $2.50/EA |
| 27 | TN4043645Replaces Tennant 140017 | 9 | Washer, Lock, Split, 0.38, Ss | $3.30/EA |
| 28 | TN4022813Replaces Tennant 611048 | 5 | Screw, Hex, .38-16 X 1.25, Ss | $4.00/EA |
| 29 | TN4202927Replaces Tennant 140949 | 4 | Screw, Btn, .31-18 X 1.25, Pl | $4.00/EA |
| 30 | TN4045043Replaces Tennant 1033499 | 1 | Driver, Pad, 20.0d, FlexComplete assembly. | $323.30/EA |
| 31 | TN4024430Replaces Tennant 603538 | 1 | Lock, Cntr, GrayPart of Driver, Pad, 20.0d, Flex (1033499). | $39.70/EA |
| 32 | TN4034144Replaces Tennant 32505 | 1 | Washer, Flat, 92b 156d 2.6l, Pad DriverPart of Driver, Pad, 20.0d, Flex (1033499). | $13.00/EA |
| 33 | TN4043251Replaces Tennant 02994 | 5 | Screw, Hex, .38-16 X 0.75, Ss | $3.30/EA |
| 34 | TN4043248Replaces Tennant 02991 | 1 | Screw, Hex, .31-18 X 0.75, Ss | $3.40/EA |
| 35 | TN4043643Replaces Tennant 140015 | 1 | Washer, Lock, Split, 0.31, Ss | $4.40/EA |
| 36 | TN4029654Replaces Tennant 579212 | 4 | Screw, Hex, .25-20 X 2.00, Ss | $4.00/EA |
| 37 | TN4022868Replaces Tennant 611695 | 1 | Pulley, Pad Driver, Mold, 2 Brg | $111.40/EA |
| 38 | TN4035643Replaces Tennant 25732 | 1 | Washer, Flat, 0.36b 1.25d .09, Pl | $4.00/EA |
| 39 | TN4035086Replaces Tennant 240075 | 1 | Pulley, Drive, 3.25d, Belt,V[1200rpm Hs]Fits BR-1200 · 120V. | $69.89/EA |
| 39 | TN4035087Replaces Tennant 240076 | 1 | Pulley, Drive, 4.00d, Belt,V[1600rpm Hs]Fits BR-1600 · 120V, BR-1600 · 230V. | $48.10/EA |
| 40 | TN4035089Replaces Tennant 240078 | 1 | Belt (1200rpm)Fits BR-1200 · 120V. | $36.00/EA |
| 40 | TN4035090Replaces Tennant 240079 | 1 | Belt, Drive (1600rpm)Fits BR-1600 · 120V, BR-1600 · 230V. | $35.40/EA |
| 41 | TN4044092Replaces Tennant 140545 | 1 | Nut, Hex, Jam, .38-16, Fin, Ss | $3.40/EA |
| 42 | TN4038510Replaces Tennant 230448 | 1 | Bracket, Casting, Drive | $186.70/EA |
| 43 | TN4022882Replaces Tennant 611788 | 1 | Pad, 20.0[Burnish, Hairblend,1pick=1ctn] (Qty 5 Pads) | $72.70/EA |
Tennant BR-1600-NDC electrical diagrams (120v and 230v)

| What it shows | Electrical diagrams (120V and 230V), as printed in the manual |
|---|---|
| Manual page | 14 |
New to your Tennant BR-1600-NDC? Start here
Set up, run and look after your BR-1600-NDC. Everything here comes from Tennant's operator manual, rewritten in plain steps, with the parts you need linked to the list above.
1Put a pad on
- The machine ships fully assembled. Pads are sold separately: pick a 20 in (510 mm) high-speed burnishing pad, like the 20 in burnishing pad (TN4022882).
- Unplug the machine. Pull the handle release lever, raise the handle upright, then tilt the machine back so the handle rests on the floor.
- Turn the plastic centerlock ring (TN4024430) clockwise to take it off the pad driver (TN4045043). Center the pad, put the ring back on and turn it counterclockwise until it is tight.
- Tilt the machine back onto its wheels.
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), page 5. SES ref PF-C4KE-OVQT
2Start burnishing
- Plug into a grounded outlet. Never use an extension cord.
- Lift the handle release lever and lower the handle. It does not lock down: it floats on purpose so the head can follow the floor.
- Press the safety lock button and roll the twist grips forward. Hold on: the machine jolts when it starts.
- Push forward or work in a W pattern. Keep moving; staying in one spot can damage the floor.
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), pages 3 and 6. SES ref PF-C4KE-OVQT
3Stop and put it away
- Roll the twist grips back. The safety lock sets itself. Keep holding the handle until the pad stops.
- To cross thresholds or floor grates, stop the machine and tilt it back on the transport wheels.
- Don't leave it standing on the pad. Store it tilted back on the rear wheels, indoors and dry.
- Coil the cord on the cord hook (TN4027697) and handle.
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), pages 6, 7 and 8. SES ref PF-C4KE-OVQT
4No spray buffing on the BR-1600
- Tennant says the BR-1600-NDC should not be used for spray buffing: the faster pad draws more current and the circuit breaker may trip or the motor may overload.
- Spray buffing is only recommended on the BR-1200-NDC.
- Check the pad often. A loaded pad overworks the motor; flip it, clean it or replace it.
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), page 6. SES ref PF-C4KE-OVQT
Tennant BR-1600-NDC troubleshooting
Problems, likely causes and fixes from Tennant's troubleshooting table.
| Likely cause | Fix | Part |
|---|---|---|
| Motor won't run | ||
| The machine's circuit breaker tripped | Unplug, wait at least 15 seconds, find out why it tripped, then press the breaker button on the handle. | |
| The building's breaker tripped | Reset it and move to a different circuit. | |
| Bad power cord, wiring, twist-grip switch, rectifier or motor | Call SES service. Parts: power cord (TN4022797 / TN4027403), twist-grip switch (TN4037299), rectifier (TN4042254 / TN4042234), motor (TN4036713 / TN4022560). | |
| Breaker keeps tripping | ||
| Dirty pad, or the wrong pad for the job | Replace the pad or switch to the right one. Don't spray buff with the BR-1600. | |
| Worn carbon brushes or a bad breaker | Call SES service. Parts: carbon brushes (TN4039744 / TN4042233), circuit breaker (TN4025158 / TN4043361). | |
| Pad spins slowly or not at all | ||
| Loose drive belt | Tighten the belt to 1/4 in (6.4 mm) deflection at 5 lb. | |
| Broken drive belt | Replace the drive belt (TN4035090 / TN4035089). | |
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), page 9. SES ref PF-IVQY-I374
Still stuck? Call 800-440-6723 and have your model and serial number ready.
Tennant BR-1600-NDC maintenance schedule
Tennant's maintenance schedule for the BR-1600-NDC.
| Task | How often | Part |
|---|---|---|
| Take the pad off and clean it. | After every use | |
| Wipe the machine down with an all-purpose cleaner. | After every use | |
| Check the power cord for cuts or wear. Replace a damaged power cord (TN4022797 / TN4027403) right away. | After every use | |
| Wipe the cord with a damp cloth and coil it around the hook and handle. | After every use | |
| Store the machine tilted back on its rear wheels. | After every use | |
| Check drive belt tension: pressing the middle of the belt with 5 lb of force should move it 1/4 in (6.4 mm). | Once a month | |
| To tighten: remove the pad driver, loosen the four pulley bracket screws and the jam nut (TN4044092) on the tension bolt, turn the bolt clockwise until the tension is right, then tighten everything again. | Once a month | |
| A belt that is too tight or too loose wears out early. Keep a spare drive belt (TN4035090 / TN4035089) on the shelf. | Once a month | |
| Have the motor's carbon brushes (TN4039744 / TN4042233) checked. Replace them when they are worn to 3/8 in (1 cm) or less. | Every 250 hours | |
| Tennant asks for an authorized service center to do this. SES is one: call 800-440-6723. | Every 250 hours | |
| The gear system and motor are lubricated at the factory and need no grease. | Never |
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), page 7. SES ref PF-UYD2-QBOO
Tennant BR-1600-NDC specifications
From Tennant's documents for the BR-1600-NDC.
| Pad speed | 1,600 rpm (BR-1200-NDC: 1,200 rpm) |
|---|---|
| Pad diameter | 20 in (510 mm) |
| Drive motor | 120V, 1.5 hp, 15 A, 60 Hz |
| Power cord | 75 ft (23 m) |
| Width | 20.75 in (530 mm) |
| Length | 29.75 in (760 mm) |
| Height | 49 in (1,240 mm) |
| Weight | 68 lb (31 kg) |
| Sound level | 70 dBA at the operator's ear, indoors on tile |
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), page 9. SES ref PF-V75R-FIQ7
Tennant BR-1600-NDC manuals and source documents
The documents this page was built from. Sign in with a free account on our site to view or download them.
| Document | Covers | Edition | Size | Open |
|---|---|---|---|---|
| Parts manualTennant 9007346 Rev. 02 (08-2018), 15 pages | BR-1600-NDC | Rev. 02 (08-2018) | 15 pages | Sign in to view or downloadSign in to download |
| Operator manualTennant 9007345 | BR-1600-NDC | Sign in to view or downloadSign in to download |
Need a manual that isn't listed, or a different serial range? Call 800-440-6723 with your model and serial number.
Common Tennant BR-1600-NDC parts questions
Can I spray buff with the Tennant BR-1600-NDC?
No. Tennant's operator manual says the BR-1600-NDC should not be used for spray buffing because the higher pad speed draws more current and can trip the breaker or overload the motor. Spray buffing is only recommended on the BR-1200-NDC.
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), page 6. SES ref PF-GWG2-7DTS
Why does my BR-1600 keep tripping its breaker?
The usual causes are a loaded or wrong pad, spray buffing, or worn carbon brushes. Unplug it, wait at least 15 seconds, fix the cause, then press the breaker button. If it keeps tripping with a clean pad, call us for a carbon brush and breaker check.
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), page 9. SES ref PF-GWG2-7DTS
How tight should the BR-1600 drive belt be?
Press the middle of the belt with 5 lb of force: it should move 1/4 in (6.4 mm). Check it once a month.
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), page 7. SES ref PF-GWG2-7DTS
How often should the carbon brushes be checked?
Every 250 hours of use. Replace them when they are worn to 3/8 in (1 cm) or less.
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), page 7. SES ref PF-GWG2-7DTS
What's the difference between the BR-1200-NDC and the BR-1600-NDC?
The BR-1200 runs the pad at 1,200 rpm and the BR-1600 at 1,600 rpm, using a different drive pulley and belt. The BR-1200 (9007328) is the Canadian CSA model and the one recommended for spray buffing. Everything else in the parts list is shared.
Sources: Tennant operator manual 9007345 Rev. 00 (04-2010), pages 1 and 9; Tennant parts manual 9007346 Rev. 02 (08-2018), pages 7 and 13. SES ref PF-GWG2-7DTS
Can I use an extension cord?
No. Tennant says not to run the machine on an extension cord. It comes with a 75 ft (23 m) cord.
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), pages 3 and 9. SES ref PF-GWG2-7DTS
Why won't the handle lock in the down position?
It isn't supposed to. The handle floats when lowered so the burnish head can follow the floor.
Source: Tennant operator manual 9007345 Rev. 00 (04-2010), page 6. SES ref PF-GWG2-7DTS






