Kaivac KaiZen S/N 3308-3672 Operator Manual

Certificate of Conformity

We Kaivac, Inc.
401 S. Third Street
Hamilton, OH 45011 USA‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​​​‌​​​‌​⁠​​​​‌‌⁠​‌⁠⁠‍​​⁠⁠‌​‌​⁠​⁠⁠​‍

Declare and Certify that the following product

Has been manufactured using the following standards and specifications:
And has been inspected and tested at our works in accordance with the relative specifications and drawings with which they comply in all respects;
And has been affixed with the CE Mark in Compliance with the following standards and specifications:

• BS EN 292-1:1991 Safety of Machinery - Basic concepts, general principles for design. Part 1: Basic terminology, methodology.
• BS EN 292-2:1991 Safety of Machinery - Basic concepts, general principles of design - Part 2: Technical principles and specifications.
• BS EN 614-1:1995 Safety of Machinery - Ergonomic design principles - Part 1: Terminology and general principles.
• BS EN 1050:1996 Safety of Machinery - Principles for risk assessment
• BS EN 60204-1:1993 Safety of Machinery - Electrical equipment of machines - Part 1: Specification for general requirements.

and complies with the requirements of:

European Machinery directive 98/37/EC
UK Regulation 1992 no. 3073 - Supply of Machinery (Safety) Regulations 1992, and as amended.

European Low Voltage Directive 73/23/EC and as amended by 93/68/EC.
UK Regulation 1994 no.3260 - Electrical Equipment (Safety) Regulations 1994.

Winterize your Kaivac Equipment

Your Kaivac machinery should be winterized between uses if it is to be exposed to freezing temperatures. To winterize your machine, pour 1/2 gallon of windshield wiper fluid into the empty water tank. Aim the spray gun into the water tank. Run the pump and spray the gun until the fluid begins running through.‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​​​‍​​​‌​⁠​​⁠⁠‌⁠⁠‌⁠​⁠‌‍‍‍‍‌​⁠‌​‌‍⁠‍​

Filter Screen Cleaning Procedure

KaiVac filter is located on the base below the vac hose wrap on front of machine.‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​​​⁠​​​‌​⁠​​‌⁠‌‍⁠​‍⁠‌​‍‌⁠⁠​⁠‌‍⁠‍⁠⁠​​

KaiZen filter is located on the left side of machine between water supply tank and the hood assembly.

Rotate bowl cover counterclockwise to remove.

Lift bowl cover up and remove.

Pull filter up and out.

Place filter screen with the open end up against spout of sink fixture or water source and turn on the water flushing debris from the inside out. Continue flushing until water flows freely thru filter. Filter is clean if one can blow freely thru it.

Replace cleaned filter reversing the procedure above. If filter cannot be cleaned replace with new one.

Operator and Parts Manual

KaiZen No-Touch Cleaning™‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​​‌​​​​‌​⁠​​‍‌⁠‌‌​‍⁠‌‌​‌‌​‍​​‌​​‍⁠⁠​

SERIAL# 3308 TO 3672

Protected by U.S. Patent # 6,206,980; patents pending

Kaivac, Inc.
401 S. Third St.
Hamilton, OH 45011

Phone: (513) 887-4600
Toll Free: (800) 287-1136
Fax: (513) 887 - 4601

www.kaivac.com

© 2005 Kaivac, Inc. All Rights Reserved

Warranty Registration Form

Free gift with completion of form‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​​‌‍​​​‌​⁠​​⁠⁠‍‍​​​‌‍‍‍⁠‌‍‍⁠‌​​‌‌‍‌‌

To be completed and mailed or faxed by the customer purchasing equipment.
Return this warranty card within ten days of purchase.

Purchased By:

Name ____________ Title ____________

Company ____________

Street Address ____________

City ____________ State ____________ Zip Code ____________

Phone Number ____________ Fax ____________

Date Purchased ____________ Name of Distributor ____________

☐ KaiVac® ☐ KaiZen™
Serial Number ____________

Does your system include a KaiTutor™? ☐ Yes ☐ No

Type of Business

• ☐ School/University
• ☐ Hospital/Health Care
• ☐ Contract Cleaner
• ☐ Industrial
• ☐ Office
• ☐ Other ____________

Intended Uses (check all that apply):

• ☐ Restroom Cleaning
• ☐ Floor Stripping
• ☐ Kitchen Cleaning
• ☐ Carpet Extraction
• ☐ Cleaning Around Machinery
• ☐ Stairwell Cleaning
• ☐ Locker and Shower Room
• ☐ Hallway Cleaning
• ☐ Classroom Cleaning
• ☐ Other ____________

Thank you very much for the information you have filled out for our records. As our way of saying thank you, we'd like to send you a free Microfiber KaiTowel.

Kaivac, Inc. 401 South Third St. Hamilton, Ohio 45011
Phone (513) 887-4600 Fax (513) 887-4601 Toll Free (800) 287-1136 www.kaivac.com

READ FIRST

INSTALL DATE

Please fill out card for future records‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​​‌⁠​​​‌​⁠​​⁠​‌‍‍⁠‍‍⁠​​‍​⁠‍‌​‍‍‍​​‍⁠

Install date-
Serial No.-

Read this manual prior to operation.

This machine will operate at its optimal efficiency if:

• The machine is operated as described in this manual.
• The machine is maintained properly and regularly- per maintenance instructions.
• The machine is maintained with manufacturer parts only.

Carefully unpack and inspect your new KaiZen cleaning machine for shipping damage. Each unit is tested and thoroughly inspected before shipping. For instructions regarding shipping damage, contact Kaivac, Inc. immediately. All returns must have a Return Authorization Number (RAN), which is available by calling the Kaivac, Inc. Customer Service Department. Remember to protect your investment by registering your Warranty online at www.kaivac.com or mailing in the form on page iii.

TABLE OF CONTENTS

INTRODUCTION

INSPECTION

Carefully unpack and inspect your new KaiZen cleaning machine for shipping damage. Each unit is tested and thoroughly inspected before shipping. For instructions regarding any shipping damage, contact Kaivac, Inc. immediately. All returns must have a Return Authorization Number (RAN), which is available by calling the Kaivac, Inc. Customer Service Department.‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​​‍‍​​​‌​⁠​​⁠‌​‌​‌⁠‍​​‍​‌‍‌‍‌‌‌‍‍​​‌

WARNINGS

• DO NOT operate with a frayed, worn or damaged electrical cord.
• DO NOT use to pick up flammable or combustible materials.
• DO NOT run the pump without water in the water tank or without filter.
• DO NOT use hot water.
• DO NOT remove the float shutoff.
• ALWAYS test chemicals for compatibility on surfaces to be cleaned.
• ALWAYS winterize your Kaivac equipment between uses if it will be exposed to freezing temperatures.

GROUNDING INSTRUCTIONS

THE KAIZEN MUST BE GROUNDED. If it should malfunction or stop working, grounding provides a path of least resistance for the electrical current and reduces the risk of electrical shock. The KaiZen is equipped with a ground fault circuit interrupter (GFCI) to further reduce danger of electric shock. It must be maintained and tested regularly. An equipment grounding cord and plug is included with the unit. The plug must be inserted in an appropriate outlet that has been properly installed and grounded in accordance with all local codes and ordinances. Cutting off the ground wire or using a cord with an ungrounded plug will void the warranty on the unit, and Kaivac, Inc. will NOT accept responsibility for the unit.

Improper connection of the equipment grounding cord can result in the risk of electrical shock. Ask a qualified electrician or service person to check the outlet grounding if you are unsure. Do not modify the plug provided with the KaiZen. If it will not fit the outlet, have a properly grounded outlet installed by a qualified electrician.

SAFETY PRECAUTIONS

Equipment Warning

• Read all instructions to ensure safe operation of the KaiZen.

Training

• Proper training is required before using the KaiZen. Contact your authorized Kaivac distributor for training information.
• Instruction placards are attached to each KaiZen and should not be removed. These placards show proper cleaning procedures and safety precautions.

Equipment Use

• Use the equipment for the purposes specified by the manufacturer. Do not use the equipment for any other purpose.
• See the S-I-M-P-L-E Operation section for proper use of the equipment.

Spray Gun

• Never point the spray gun at people.

Prevention of Electrocution

• Use the ground fault circuit interrupter (GFCI) with the KaiZen at all times.
• Test the GFCI before each use.
• Do not spray liquid from the KaiZen onto electrical outlets or on any electrical devices.

Personal Protection

• Wear gloves, eye protection and ear protection when operating the KaiZen.

Machine Integrity

• Do not run the pump dry. This will void the machine warranty.
• Do not run hot water through the pump. This can cause pump cavitation and will void the warranty.
• Always be sure the water tank and water line filters are clear of debris. Running the pump with clogged filters can cause pump damage.
• Replace any damaged cords before use.

Winterize Your Kaivac Equipment

Your Kaivac machinery should be winterized between uses if it is to be exposed to freezing temperatures.‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​​⁠‌​​​‌​⁠​​‍​‍⁠​​‍‌⁠​‍‍‍⁠​‍​‌​‌​⁠​‌

To winterize your machine:

• Pour 1/2 gallon of windshield wiper fluid into the empty water tank.
• Aim the spray gun into the water tank.
• Run the pump and spray the gun until the fluid begins running through.

Chemical Use

• Only use chemicals approved for use with the KaiZen. Use of non-Kaivac chemicals may cause machine damage and will reduce warranty periods.
• Turn chemical line off when not in use.
• Keep the appropriate chemical MSDS sheets on hand at all times.
• Cleaning chemicals should not be put in the water tank (with the exception of KaiDri in small amounts). Chemicals in the water tank can harm operator and machine because:
  • Chemicals in the water tank must pass through the pump, which may cause premature pump failure.
  • Use of chemicals in the water tank voids the warranty.
  • Chemicals in the water tank will be aerosolized and may harm the operator.

Electrical

• Connect to a properly grounded outlet only.
• Do not pull the KaiZen by the cord or use the cord as a handle.
• Do not close a door on the cord or pull the cord around sharp edges or corners.
• Do not run over the cord.
• Keep the cord away from heated surfaces.
• Turn off the unit before unplugging.
• Do not pull on the cord to unplug. Grasp the plug at the outlet and pull.

Prevention of Water Damage to Buildings

• The KaiZen is to be used on water resistant building surfaces only. These include concrete, terrazzo, ceramic tile and quarry tile.
• The KaiZen may be used for stripping on vinyl composite tile floors, but daily cleaning of resilient flooring using the KaiZen is not recommended.
• Never overflow the water tank or the vacuum recovery tank.
• Discontinue use if any leaks occur in the KaiZen.

Limited Warranty Protection Plan

The KaiZen has been engineered and tested to provide long lasting performance. This warranty covers defects in workmanship or materials under normal use and service from the date of purchase.‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​​⁠‍​​​‌​⁠​​‌⁠​​‍​‌‍​‌‍‍⁠‍​​‍​​‍‍‍‍‍

Kaivac, Inc. warrants the following components to be free from defects in materials and workmanship for these time periods:

1. KaiChem Warranty for end users who use only Kaivac chemicals for the life of the machine.
   • 5 years on rotationally molded parts
   • 3 years on other parts (excluding wear items)
   • 1 year on labor
2. Standard Warranty (for approved non-Kaivac chemicals)
   • 1 year parts and labor
3. Chemicals that have not been approved by Kaivac. If uncertain, please call Kaivac to check.
   • No warranty

* The parts in question must be returned to Kaivac for inspection by our warranty department. Return part(s) to: Kaivac, Inc.
230 Sycamore St. Hamilton, OH 45011
Attn: Allen, Warranty Dept.

All KaiZen replacement parts are guaranteed for 90 days from the date of installation. Normal wear items such as wheels, hoses, seals, gaskets, cords, casters, squeegees and GFCI are excluded from warranty coverage.

All warranty claims must be accompanied by a Return Authorization Number (RAN), which is available by calling the Kaivac, Inc. Customer Service Department. No returns will be accepted without a RAN.

This warranty does not apply to return freight costs, damage or defect caused by accident, negligence, misuse, fire or repair done by anyone other than a Kaivac authorized repair center. In no event shall Kaivac, Inc. be liable for incidental or consequential damages, or any damages to persons or property.

Please Note: Under no circumstances will the seller be liable for any loss, damage, expenses or consequential damages arising in connection with the use or inability to use seller’s product. Kaivac, Inc. reserves the right to make changes or improvements to its equipment without notice. Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty is in lieu of any other warranty expressed or implied, including any warranty of merchantability or fitness for a particular purpose.

MACHINE COMPONENTS

MACHINE PREPARATION

1. Fill with clean cool water.
2. Prepare the cleaning solution you will be using by attaching the chemical feed line and cap to the top of your chemical bottle and selecting the proper metering tip.
3. Check machine for all tools and supplies needed to complete task.
4. Check all hoses and spray lines for damage prior to starting job. If damage is found, do not continue until proper repairs are completed.
5. Test GFCI (Ground Fault Circuit Interrupter) to ensure it is working properly. You are now ready.

S*I*M*P*L*E™ No-Touch Cleaning Methods

KaiZen No-Touch Cleaning‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‌​​​​​‌​⁠​​​‍​​​‍‌​‍‌⁠⁠‌⁠‌‌⁠⁠⁠‍‌​‌⁠

Protected by U.S. Patent # 6,206,980; patents pending

• Kitchens
• Stairwells
• Restrooms
• Tank and Hose Cleaning
• KaiTricks
• Vacuuming Tricks
• General Maintenance
• Safety
• Machine Components

Technical Support Info.
www.kaivac.com

SIMPLE No-Touch Cleaning Method

Used in all procedures‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‌​‌​​​‌​⁠​​‌​‌​⁠‌‍‌‌‍⁠‌‍‍⁠⁠‍⁠​‍‍‌​‌

Set-up

Fill with clean cool water

Fill Water Tank (For KaiVac add 2 Caps of KaiDri for all others add 1 cap)

Select metering tip and insert into cap barb

Inject Chemicals

*Chemicals

Fan Spray

Pinpoint

LOW Pressure Mode

Fan Spray

Manual Brush (OPTIONAL)

Manually brush heavily soiled areas

Pressure Wash & Rinse

*Water Only

Fan Spray

Pinpoint

HIGH Pressure Mode

PINPOINT Spray

Top to Bottom

Loop Spray Line

Clockwise

HOOK

Adjust last loop (KaiVac only).

Extract & Dry

No-Touch Restroom Cleaning

(Suggested chemical: KaiBlooey)‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‌​‍​​​‌​⁠​​​‌⁠‌​‌‍​‌‍‌​​​​​​‍⁠⁠‍⁠‍‌

1. Turn chemical valve on. Check tank levels. Optional: Dust with KaiHose
2. Adjust spray gun to chemical injection. Pull nozzle out and rotate for fan pattern. (Low pressure mode)
3. (Pretest chemicals on all surfaces before using.) Inject chemicals on fixtures and soiled areas. Start at the nearest fixture traveling in circular pattern.
4. 7 sec. Chemical injection. Apply cleaning solution to fixtures.
5. 3 sec. Chemical injection. Apply cleaning solution to fixtures.
6. 2 sec. chemical injection. 7 sec for high pressure rinse.
7. Turn chemical valve off.
8. Rinse chemical from line onto floor. Optional: Manually brush heavily
9. Push nozzle in and rotate to a pinpoint pattern. Adjust spray gun for high pressure wash and rinse. (High pressure mode)
10. Pressure wash fixtures in a top-to-bottom pattern. 15 sec for high pressure rinse.
11. 6 sec. Pinpoint clean plumbing and seat top.
12. 6 sec. Lift seat, clean hinges and seat bottom.
13. Rim Shot: 4 sec. Place nozzle under rim and rotate.
14. Slam Dunk: 4 sec. Spray into bowl.
15. 10 sec. Spray bottom and base.
    Toilet Cleaning time 30 sec. (for high pressure rinse)
16. Loop and dry hose onto wraps.
17. Adjust last loop. (KaiVac model only)
18. Squeegee mirrors and flat surfaces.
19. Wet vac restroom floor from front to rear. Load paper, supplies and examine.
20. *optional: Blow dry flush handles and toilet seat tops for immediate use.

Kaivac Hallway Cleaning

Method of Use

I. Apply Cleaning Solution

1. Unwrap the spray gun and pressure hose. Leave 2 loops wrapped on the No-Touch Cleaning machine.
2. Using the spray gun, apply a wide spray pattern of cleaning solution to the floor in a serpentine manner. (1 gallon covers approximately 800 feet.)
3. For daily cleaning of waxed floors, it is recommended that you use a neutral (pH7) cleaning solution, such as KaiO™ from Kaivac.

II. Vac Off

1. Connect the KaiAuto™ head to the Vac Wand and hose.
2. Start vacuuming to the right of, and away from, the No-Touch Cleaning machine, heading along the wall.
3. Proceed along the wall until you reach the limit of the hose length.
4. Turn to the left 180° heading back toward the machine with a 2" overlap of the previous pass.
5. Swerve KaiAuto towards the wall just as you pass the No-Touch Cleaning Machine (now vacuuming the wall on the left side of the machine) and continue down the hall.
6. At the end of the hose make a 180° right turn heading back towards the unit with a 2" overlap of the previous pass.
7. Continue this method until you reach the far wall away from the cleaning machine.

(Please see the training video for more information.)‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‌​⁠​​​‌​⁠​​‍‍⁠​​‌‍⁠‌⁠⁠‍⁠‌‍‌​‌⁠⁠​⁠​‍

Kitchen Cleaning

(Suggested chemical: KaiPow)‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‌‌​​​​‌​⁠​​​‌⁠​‌‌⁠‍‍​‍​‍‍‌⁠⁠‍‍‍‌​​‍

Wrap velcro in tight spiral fashion around water faucet nozzle and fill tank.

Inject chemicals on soiled surfaces and floor.

Manually brush floor in heavily soiled areas.

Pinpoint spray works great removing soils in corners and around base boards.

Vacuum soiled liquid from floor. Lay wand flat to maneuver under equipment and fixtures.

Connect spray line and vac hose to KaiGrouter

1. Turn valve to fan spray to apply chemical. Lift head off floor and move over floor spraying chemicals.
2. Turn valve to high pressure setting, line up yellow guide line with grout lines, pull trigger and move along grout line.

Stairwell Cleaning

1. Insert KaiNozzle to blow-dust elevated areas.

   

2. Position machine at bottom of stairs. Dust cobwebs from high and hard to reach areas using KaiBlower and squeegee wand.

   

3. Position KaiDrain at bottom of steps to suction excess moisture.

   

   KaiDrain is an instant drain for use when puddling occurs.‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‌‌‍​​​‌​⁠​​‍​‍‍‌​‍‌‌‌‍‌⁠⁠‍‌‍⁠⁠‍⁠‌‌‌

4. Inject chemicals and apply to walls and stairs.

   

5. Wash and rinse with high pressure spray to remove soils. In case of heavy soils, use KaiBrush on walls and stairs.

   

6. The floor squeegee tool sucks away soils and solution leaving stairwells sparkling clean. Soils are contained in the machine for later disposal.

   

Kaivac Tips

Remove only the needed hose or cord to reach area. Excess remains on the machine.‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‌‌⁠​​​‌​⁠​​‌⁠⁠​‍​⁠‌⁠‍‌‍‍‌⁠‍‌‌‌⁠⁠‍​​

Use the wrap and snap located on the top left side of your machine to secure the gun.

Dump into any toilet

Fill Hose

Wrap velcro in tight spiral fashion around water faucet nozzle and fill tank.

Wrap and stow the Fill Hose.

Wheel Chair

Spray proper cleaning solution on chair. Allow contact time. High pressure rinse to remove soils.

Blow dry with KaiBlower.

Blow Feature

Remove blow hose from machine and attach one end to outlet on side of component hood.
(KaiZen Plus model shown)

Remove exhaust hose from muffler and attach vac hose to muffler using the gray hose coupler.
(Standard KaiZen)

Insert KaiNozzle to blow-dust elevated areas.

Use KaiBlower for dusting and cleaning lockers.

DRY VACUUM MODE OPERATION

STEP (1)

Remove spray gun from spray line. Connect to Wet/Dry Vacuum Converter.

STEP (2)

Empty vac tank, fill water tank, turn on pump and vac motor.

With appropriate cleaning tool begin cleaning.

A full water tank should clean for approximately 60 minutes before vac fills. To continue, repeat steps 1 and 2.

Classroom Cleaning

Front Entrance Classroom

Rear Entrance Classroom

Cleaning Procedure

I. Daily

1. Set-up No-Touch Cleaning machine for dry vacuuming.
   • Attach Wet/Dry Converter and dry vacuum head.
   • Park unit at entrance (see illustration for location and vacuum flow pattern).
   • Plug unit into outlet.
2. Close and lock all windows.
3. Empty pencil sharpeners.
4. Pick up large debris from floor (pencils, papers, etc.) and place in trash can.
5. Empty trash can.
6. Dry vacuum as shown in illustration. Clean aisle space directly in front of you, then clean under chair next to you. Repeat until row is finished.
7. Spot clean floor with spray bottle and flat microfiber mop head.

II. Weekly

1. Dry vacuum horizontal surfaces (teacher's desk, window sills, cabinets, etc.).
2. Dry vacuum computer screens.
3. Spot clean walls, desktops and windows.
4. Clean inside trash can with spray gun and instant drain (gulper tool).
5. Clean chalkboard and tray.

Priming Procedure

KaiZen Plus

STANDARD PRIMING PROCEDURE

1. Fill water tank.
2. Turn pump on.
3. Pull trigger on spray gun and simultaneously squeese Primer Bulb 5 times.
4. Repeat step 1-3 if necessary.

ADVANCED PRIMING PROCEDURE

1. Disconnect spray gun and insert spray line into Vac Hose.
2. With both Vac and Pump Motor running, seal vac hose with palm.
3. At the same time squeeze Primer Bulb. Priming should occur after several tries.

KaiZen

(1) Place Vac Hose on Primer Port, (2) Turn Vac Motor on, then Pump Motor, (3) Press down on Primer Lever and hold for 5 seconds, (4) Turn off Vac Motor. If priming fails, repeat steps 1-4.‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‌‍‌​​​‌​⁠​​⁠‌‍​​‌⁠‌​‍‌​‌⁠‌‌‍‍​⁠‍‍​‍

Safety Tips

Incorrect way. Could cause injury or damage to machine.‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‌‍‍​​​‌​⁠​​‍⁠‍‌⁠‌‍‌‌​​⁠‍‍‌⁠‍⁠‌​⁠‍⁠⁠

Proper way for steep inclines.

Never operate with worn hoses or cords. Inspect them daily.

Remove by grasping plug. Never pull by cord.

Test chemicals on all surfaces for compatability.

Inspect and test GFCI daily.

Never spray gun towards power outlets.

Never point at people.

Always wear gloves and safety eyewear.

General Maintenance

Inspect Filters for dirt.

(KaiVac model) (KaiZen Model)‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‌‍⁠​​​‌​⁠​​⁠​​⁠⁠​⁠​‍‍‍⁠​⁠‌⁠‍​​‌⁠​‌​

If found, remove cover, clean filter screen and reinstall.

Inspect Muffler for soils.

(KaiVac model) (KaiZen model)

If found, remove stuffing, wash and reinstall.

Keep tire pressure at 30 psi.

Wipe entire unit clean with an all purpose cleaner.

Winterize system for outdoor storage or transport in sub freezing temperatures. Remove all water from tank, add 1/2 gallon windshield washer fluid. Run pump and spray until fluid is discharged from gun.

(Weekly) Lubricate nozzle with penetration oil. Nozzle must move freely forward and backwards.

Unscrew locking collar to remove tools

For Floor Squeegee, ensure brass ring is located in groove.

When collar is snug Floor Squeegee should rotate freely.

Floor Squeegee

Wipe Squeegee blades with cloth. Inspect tool for worn wheels and blades. Replace as needed.

Tank and Hose Cleaning

1. Unwrap Vac Hose and lay it on floor.
2. Lower end of Vac Hose to surface of water, gulping both air and water. This action flushes soils from line and quickly empties water tank.

3. Vac Hose can now be wrapped onto machine. Leave vac motor running while wrapping to avoid water dripping from end of hose. To completely dry hose leave vac motor running for about 3 minutes.

4. With Dump Hose opened and positioned by floor drain, spray inside of vac tank with clean water moving hose in a circular pattern to ensure tank walls and float shutoff are rinsed.

Tool Arrangement

Restroom Closed for Cleaning

Caution Wet Floor

MACHINE MAINTENANCE

TROUBLESHOOTING

TROUBLESHOOTING

TROUBLESHOOTING

Chemical Injection Chart

METERING TIP CHART

FLOW DIAGRAM

VACUUM SYSTEM

LIQUID SYSTEM

ELECTRICAL DIAGRAM

BK = BLACK
BU = BLUE
RD = RED
W = WHITE
G = GREEN
GFCI = GROUND FAULT CIRCUIT INTERRUPTER‌‌​⁠​​‍⁠‌​​⁠⁠​⁠⁠‌⁠‌​​​​​​‍‌‌​​​‌​⁠​​‍‍‍‍⁠⁠⁠​‌​​​​‌​‍⁠​‌‌⁠‌‍​